Product Advantages

Ten Core Technologies

1. NC Servo Control System
   - Stable performance, suitable for high-precision feeding of materials with different thicknesses (0.0-3.5 mm) and lengths.
   - Utilizes advanced servo motors for precise control, ensuring consistent feeding accuracy even under varying load conditions.
   - Integrates closed-loop feedback mechanisms to monitor and adjust feeding in real-time, minimizing errors and enhancing reliability.
2. Simple and Fast Operation
   - Reduces working hours, improves productivity, and supports high-speed long-distance feeding.
   - Features intuitive controls that allow operators to quickly set up and switch between different feeding parameters without extensive training.
   - Designed for seamless integration with existing press machines, enabling rapid startup and minimal downtime during production changes.
3. Human-Machine Operation Interface
   - Freely set feeding length (0.1-9999.99 mm), speed, and other parameters.
   - Equipped with a user-friendly touchscreen interface that displays real-time operational data, error diagnostics, and customizable settings.
   - Supports multiple languages and visual aids for global usability, ensuring operators can efficiently manage complex feeding tasks.
4. Multi-Stage Mold Compatibility
   - Coordinates with molds to achieve multi-stage feeding.
   - Allows for programmable multi-step feeding sequences that align perfectly with progressive die operations, enhancing versatility in manufacturing.
   - Compatible with a wide range of mold designs, including those requiring precise timing and positioning for intricate stamping processes.
5. Imported Roller Material
   - Bearing steel rollers, heat-treated and quenched (HRC60-62), then chrome-plated and ground for superior wear resistance.
   - Sourced from high-quality international suppliers to ensure durability and consistent performance over extended periods of use.
   - The advanced surface treatment provides excellent resistance to abrasion, corrosion, and material slippage, maintaining feeding accuracy.
6. Hollow Roller Design
   - Lightweight with low inertia, ensuring immediate stopping for precision.
   - Reduces overall machine weight while maintaining structural integrity, leading to faster response times and lower energy consumption.
   - Optimizes dynamic performance by minimizing rotational inertia, which is crucial for high-speed operations and quick stops without overshooting.
7. Dual Control Modes
   - Button + hand pulse dual operation, with multifunctional flexible switching.
   - Offers both automated button controls for standard operations and manual pulse handles for fine adjustments during setup or troubleshooting.
   - Enables seamless switching between modes, providing flexibility for different production scenarios and operator preferences.
8. Optional Relaxation Modes
   - Select mechanical or pneumatic relaxation based on press characteristics.
   - Mechanical relaxation provides robust, maintenance-free operation for heavy-duty applications, while pneumatic offers adjustable pressure for delicate materials.
   - Customizable to match specific press machine requirements, ensuring optimal material handling and preventing damage during feeding cycles.
9. High Precision Assurance
   - Feeding accuracy of ±0.03 mm when the mold has positioning pins.
   - Incorporates precision sensors and alignment mechanisms that work in tandem with mold pins to achieve unparalleled accuracy in material positioning.
   - Regularly calibrated components ensure long-term precision, making it ideal for industries requiring tight tolerances like electronics and automotive.
10. Reinforced Body Structure
    - Integrated precision molding, strong rigidity, easy maintenance, and long lifespan.
    - Constructed from high-strength alloys with integrated casting techniques to eliminate weak points and enhance overall durability.
    - Modular design facilitates easy access to internal components for maintenance, reducing repair times and extending the operational life of the feeder.

Model Parameter Comparison Table

Note: The entire series supports customization, and the specific thickness range can be adjusted.

Core Process Details

Roller Process

45# steel material → High-frequency heat treatment → Hard chrome plating → Precision outer circle grinding → Ensures high hardness and surface brightness.

• The process begins with high-quality 45# steel, selected for its excellent mechanical properties and machinability.
• High-frequency heat treatment is applied to enhance the material's hardness and strength, preparing it for demanding industrial use.
• Hard chrome plating adds a protective layer that improves corrosion resistance and reduces friction during material feeding.
• Precision outer circle grinding achieves a smooth, mirror-like finish, ensuring minimal wear and optimal contact with various materials.
• This comprehensive process results in rollers that maintain high hardness (typically HRC58-62) and superior surface quality, extending service life and performance.

Transmission Gear

20CrMnTi gear steel → Carburizing and quenching → Super-hard and wear-resistant surface, with 4-gear precise meshing transmission to ensure error-free feeding.

• Starts with 20CrMnTi alloy steel, known for its high strength, toughness, and suitability for gear applications in heavy machinery.
• Carburizing process infuses carbon into the surface layer, followed by quenching to create a hard outer shell while keeping the core ductile.
• The resulting super-hard surface (HRC58-62) provides exceptional wear resistance, capable of withstanding continuous high-load operations.
• Features a 4-gear precise meshing system designed for smooth power transmission, eliminating backlash and ensuring zero-error feeding accuracy.
• This advanced gear technology guarantees reliable, maintenance-free operation in high-precision stamping environments, reducing downtime and costs.