Product Introduction
The TL Series Leveling Machine, manufactured by Guangdong Miqi Machinery Co., Ltd., is a high-precision industrial equipment designed for straightening and leveling various sheet materials, including metal and non-metal sheets. This machine is ideal for applications in stamping, punching, and automated production lines, ensuring flat and uniform material feeding to enhance processing accuracy and efficiency. It features a compact design with robust construction, making it suitable for small to medium-sized workshops while delivering powerful performance.
The machine incorporates advanced features such as reverse balancing mechanisms for stable operation, easy material adjustment via handwheels with scale references, and compatibility with full automation setups. It supports integration with uncoilers, feeders, and other auxiliary equipment to form complete production lines. With models ranging from TL-150 to TL-800, it caters to different material widths and thicknesses, emphasizing safety, durability, and user-friendly operation.
Key highlights include:
- Wide Applicability: Handles both thick and thin sheets, metal and non-metal materials.
- High Durability: Built with thickened steel plates and heat-treated rollers for long service life.
- Ease of Use: Simple controls, intuitive adjustments, and minimal maintenance requirements.
- Safety Features: Equipped with protective guards and stable floor supports.
- Customization Options: Can be configured in various production line setups for automated stamping processes.
Product Features
The TL Series Leveling Machine offers a range of advanced features to meet industrial demands:
- Touch Operation: User-friendly interface with intuitive controls for easy setup and operation.
- Safety Protection: Built-in safety guards and mechanisms to prevent accidents during use.
- Durable Construction: Made from thickened steel plates for robustness, ensuring longevity even under heavy loads. Small footprint with high power output.
- Fully Functional: Versatile capabilities including precise leveling, stable feeding, and compatibility with automated systems.
- Reverse Balancing System: Ensures smooth and stable material flow, reducing vibrations and improving accuracy.
- Material Adjustment: Manual handwheel adjustment for material thickness with clear scale references for straightforward calibration.
- Floor Support Bracket: Provides stable grounding, enhancing safety and operational reliability. Simple installation and adjustment.
- Heat-Treated Rollers: Rollers and bearings undergo heat treatment for enhanced hardness and wear resistance, extending machine life.
- Electric Control Box: Simplified electrical system using high-quality components for stable performance, easy maintenance, and safe operation. Includes knobs, switches, and indicators for precise control.
- Production Line Integration: Compatible with uncoilers, feeders, and punch presses. Supports configurations like:
- Uncoiler + Leveler + Servo Feeder.
- Two-in-One Material Rack and Leveler + Punch Press.
- Air Feeder + Leveler + Punch Press.
- Wide Material Compatibility: Suitable for metal sheets (e.g., steel, aluminum) and non-metal materials, handling thicknesses from 0.35mm to 2.2mm.
- Efficient Feeding: Constant feed speed of 15 m/min, with options for variable speed control in advanced setups.
- Low Maintenance: Designed for easy access to components, with minimal downtime required for servicing.
- Environmental Adaptability: Operates reliably in factory settings, with noise reduction and energy-efficient motors.
These features make the TL Series an essential tool for precision manufacturing, reducing defects and boosting productivity.
Product Parameters
The following table details the technical specifications for the TL Series models. All parameters are based on standard configurations and may vary slightly depending on customizations.
| Specification | TL-150 | TL-200 | TL-300 | TL-400 | TL-500 | TL-600 | TL-700 | TL-800 |
|---|
| Material Width (mm) | 150 | 200 | 300 | 400 | 500 | 600 | 700 | 800 |
| Material Thickness (mm) | 0.35-2.2 | 0.35-2.2 | 0.35-2.2 | 0.35-2.2 | 0.35-2.2 | 0.35-2.2 | 0.35-2.2 | 0.35-2.2 |
| Feed Speed (m/min) | 15 | 15 | 15 | 15 | 15 | 15 | 15 | 15 |
| Leveling Roller Configuration | φ52*7 Up 3 Down 4 | φ60*7 Up 3 Down 4 | φ52*7 Up 3 Down 4 | φ60*7 Up 3 Down 4 | φ52*7 Up 3 Down 4 | φ60*7 Up 3 Down 4 | φ52*7 Up 3 Down 4 | φ60*7 Up 3 Down 4 |
| Motor Power (HP) | 0.5 | 1 | 1 | 2 | 2 | 2 | 3 | 3 |
Additional Parameters:
- Power Supply: Standard 220V/380V, 50Hz/60Hz (customizable based on region).
- Machine Dimensions: Varies by model; approximate for TL-300: Length 1200mm, Width 800mm, Height 1500mm (exact dimensions available upon request).
- Weight: Ranges from 200kg (TL-150) to 800kg (TL-800).
- Roller Material: High-carbon steel with heat treatment for hardness (HRC 58-62).
- Bearing Type: Precision ball bearings for smooth rotation.
- Adjustment Mechanism: Manual handwheel with scale graduation (0.01mm precision).
- Safety Standards: Complies with CE and ISO certifications (if applicable; confirm with manufacturer).
- Operating Temperature: 0°C to 40°C.
- Noise Level: <75 dB during operation.
- Lubrication System: Manual lubrication points for rollers and gears.
- Control System: Electromechanical with optional PLC integration for automation.
- Accessories Included: Floor support bracket, basic toolkit, user manual.
- Optional Upgrades: Variable speed drive, automatic thickness detection, integration with servo systems.
Detailed User Manual
1. Safety Precautions
- Always wear protective gear (gloves, goggles) when operating.
- Ensure the machine is grounded and connected to a stable power source.
- Do not operate if guards are removed or damaged.
- Keep hands and loose clothing away from moving parts.
- Shut down and unplug before maintenance.
2. Installation
- Place on a level, stable surface using the provided floor support bracket.
- Connect power supply and ensure voltage matches specifications.
- Align with upstream (uncoiler) and downstream (feeder/punch press) equipment.
- Secure all bolts and check roller alignment.
3. Operation
- Startup: Turn on the main switch. Allow the motor to idle for 1-2 minutes.
- Material Loading: Insert material into the inlet. Adjust rollers using handwheels to match thickness (refer to scale).
- Leveling Process: Start feeding; monitor for even flattening. Adjust pressure if needed via springs on top rollers.
- Speed Control: Fixed at 15 m/min; use external controls for variations in integrated lines.
- Shutdown: Stop feeding, turn off motor, clean residues.
4. Maintenance
- Daily: Clean rollers and check for wear. Lubricate moving parts.
- Weekly: Inspect bearings and belts for tension.
- Monthly: Check electrical connections and calibrate adjustments.
- Troubleshooting:
- Uneven Leveling: Re-adjust roller pressure.
- Abnormal Noise: Lubricate or replace bearings.
- Motor Overheat: Check load and ventilation.
Use only genuine parts from Guangdong Miqi for replacements.
5. Production Line Configurations
For optimal performance, integrate as follows (refer to schematic diagrams):
- Basic Setup: Uncoiler → Leveler → Servo Feeder → Punch Press.
- Two-in-One Setup: Combined Material Rack & Leveler → Punch Press.
- Air Feeder Setup: Air Feeder → Leveler → Punch Press.
Consult the manufacturer for custom layouts to avoid mismatches.
6. Warranty and Support
- Standard Warranty: 1 year on parts and labor.
- Extended support available. Contact hotlines for assistance.
- Regular updates and spare parts supply ensured.
